How to defy the Light Bulb ban. 240V GLS bulbs in clear and pearl with E27 and B22 bases as used
in Australia have now become a prohibited import. Aren't they just a graceful work of art? Yet, the ill informed are convinced they will
destroy the planet.
Of concern to many people;
particularly those who haven't been brainwashed by the trendy eco nazis,
is that incandescent lamps which have been such an important part of our
civilisation are being banned by various governments. Because many people
prefer incandescent lamps to other light sources, they have continued to
be popular, even though CFL's are a huge proportion of the lighting market.
Here, we see the population deciding what kind of light bulbs are best
for their use. But because what the population wants is not what the government,
pressured by lobby groups, wants, incandescent lamps are now a restricted
import. Despite the fact that the solar energy arriving on the face of
the earth is far greater than any man made heat, we are made to feel guilty
about using incandescent bulbs (but not about plasma displays or air conditioners).
See here for more
of my political comments on the subject.
In this article I describe
methods to continue the use of incandescent lamps with what is still available
at the time of writing (July 2009).
1. Problems with CFL's
(Compact Fluorescent Lamps).
Ugliness - no more need to be
said here.
Light quality is not the same
as incandescent; in fact I find it nauseating to look at; especially the
bright "daylight" types with a colour temperature of around 5000-6000K.
Physical dimensions. Not the
same as incandescent bulbs. This can be a problem where the light fitting
relies on the shape and size of the envelope.
Unable to be used in hot environments
(e.g. enclosed light fittings) without shortening their life. The electrolytic
capacitors dry out and other parts overheat.
Unable to be used in damp environments.
Moisture condensing on the PCB causes leakage and if the PCB doesn't carbonise
first, the leakage current will cause a chain reaction of blown fragile
semiconductors.
Dim and slow startup in cold
environments. Full brilliance is obtained after a few minutes operation.
Not convenient where the lamp is only needed for a few seconds at a time.
Cannot be rapidly turned on
and off. No more flashing lights outside the pizza shop.
Radio Frequency Interference.
The inverter circuitry radiates harmonics into the Medium Wave band. Some
lamps are worse than others in this regard. Of course, there are plans
to shut down Medium Wave AM transmitters so that fixes that.
Distortion of the mains supply.
This is a serious problem, and is getting worse. Like other switchmode
supplies, CFL's rectify and filter the mains supply thus providing 340V
DC to run the high frequency inverter. Towards the peak of the mains voltage
cycle is where the filter capacitor charges and draws current. As a result,
the mains voltage is no longer sinusoidal. The resulting harmonics also
cause losses in the transmission system.
The lamps are not dimmable,
unless you want to pay for a very expensive and not easily obtainable one.
Running the lamps at reduced
voltage destroys them. Unlike a filament lamp which is happy with 240V
RMS (or less) of any shaped waveform, the CFL needs a 240V sine wave
to provide the 340V peak. If this is reduced, the switching transistors
inside the lamp do not saturate due to reduced drive. Thus they overheat.
This means CFL's shouldn't be run off a square wave inverter with only
240V peak output.
Where a two wire sensor, touch
switch etc., is used to switch the lamp, insufficient current flows
to power the sensor.
Phantom flashing because of
leakage current. The capacitance in the wiring between the switch on the
wall and socket on the ceiling is often enough to cause the lamp's filter
capacitor to slowly charge allowing the lamp to function as a relaxation
oscillator. This could easily be fixed but is one of the common stories
I hear about.
Unable to deal with voltage
spikes. Instant death to the fragile semiconductors is what happens if
the mains voltage should be momentarily exceeded, whereas the incandescent
carries on so long as the spike didn't have time to overheat the filament.
Semiconductors die faster than a filament heats up.
The waste of materials and electronic
components. The nasty chemicals do not exist with incandescent bulbs.
Ultra Violet light output. Mercury
vapour when ionised such as in a fluorescent tube radiates UV light. Most
is absorbed by the phosphor and glass, but not all. Have you noticed that
light coloured plastic objects in a room lit by fluorescent light tend
to become discoloured? For example, a white telephone becomes a sickly
yellow colour after a while. Halogen lamps also produce UV light because
their filament temperature is so high. Incandescent lamps do not radiate
any damaging kind of light.
2. What is banned Perhaps if incandescent bulbs had politically correct logos on the packaging as I've illustrated here, they might be more acceptable to the eco fascist control freaks.
GLS light bulbs of the standard tungsten filament type operating in a a vacuum or argon atmosphere are the
main item affected. These are the standard 240V household light bulbs that
come in 25,40,60,75, and 100W. Interestingly, the ban applies to lamps of
this type only with a voltage of 220 or more. The importation was stopped
in February 2009, and a retail ban comes into force in November 2009. How
this will be enforced will be interesting. In 2010, a greater range of
bulbs will be banned, and year by year this continues until the government
has eradicated any form of filament lighting. The determination for what gets banned is based on a graph displaying lumens per watt. There is a certain MEPS (Minimum Energy Performance Standard) which bulbs must conform to. This graph has been cleverly drawn so that ordinary incandescent lamps of all wattages are on the wrong side of the curve. Knowing that high wattage bulbs are much more efficient than lower wattage ones, they have deliberately drawn the curve to exclude these as well. The zeal and determination
to eliminate incandescent lamps is unseen in any other government projects
that would actually be useful.
On the customs
website is a pictorial list of banned bulbs. Note that incandescent
lamps are grouped alongside things like knives, daggers, hazardous waste,
etc. I got no proper answer when I enquired to the associated email address
with some detailed questions. I also could not get an answer as to what
if someone from overseas brings in a couple of light bulbs in their luggage.
Would they get the $110,000 fine?
This
list shows the timetable of banning. Notice that one of the complying
factors must be the acceptable lamps must have a 2000 hour life. Why? A
cynical person would think that this is a way to ban GLS light bulbs even
if they were more efficient. As we know, typical GLS bulbs have a life
of 1000 hours, so even if we made them more efficient, the government is
intent on banning them, no matter what, just because they are incandescent.
Show a light bulb to a greenie and they'll act like they've just met the
Devil. Then you'll get a speech about how you don't care about the Earth,
etc. In fact there seems to be some kind of religious zealotry about this,
like one would expect from one of those religious fanatics with deep set
eyes and who froths at the mouth in a convulsing rage when presented with an alternative viewpoint.
3. Hoarding Bulbs. Most important, and it seems
many people have missed the boat, so to speak. I mean in a place like Australia
you wouldn't really think they would take away light bulbs for sale would
you? Sadly, it has happened, the import ban did come into force in February
2009, and people are now being met with empty shelves in the shops. I saw
this coming some time ago and hoarded enough bulbs for my own use, but
for others who have just become aware of the situation there is some hope
and ways to deal with the situation.
The new law (note that like
most new laws, this one is yet another freedom citizens have taken away)
states that retailers have until November 2009 to sell off remaining stock.
Some supermarkets (particularly smaller independent ones) still have bulbs
which are being sold off at a reduced price. Mostly these are E27 (Edison
Screw) base.
Blown light bulbs are worth keeping for their bases to make adaptors
or to convert bulbs from one base to another. In their own right they are
a beautiful object that those with an artistic talent could use to make
decorations. Why not hang them from your Christmas tree? Burnt out coloured
ones would be ideal for this.
Even though most light sockets
in Australia are B22 (22mm Bayonet Cap), it is important to still buy up these
bulbs as I will explain later. There are also a few internet based suppliers
also selling stock cheap; again mostly E27. Whilst the bulbs might not
always be of your favourite wattage, you still need to hoard them. There
are ways to get the brightness you prefer, which again will be explained.
What is not yet banned,
but will be towards the end of 2010 are Candle, Fancy Round, and Appliance
Lamps of 40W or more. While these are more expensive than GLS bulbs, they
are available in the same B22 and E27 base, and up to 60W. So, if you've
missed out on GLS bulbs, you have a second chance to hoard these.
Oven lamps are available
up to 25W but are only available in E27 base. These and other appliance
lamps will be available beyond 2010. Having said that, there is still this
insatiable drive to eliminate any kind of incandescent bulb no matter what,
and you can be sure they will be eradicated.
However, where the shape
and size of bulb is important (there were some old table lamps where the
shade actually clipped onto the bulb) you still need GLS. There is a GLS halogen bulb which is permitted at present which seems an acceptable substitute and this is described later.
4. Changing the base. So, you've got a carton
of E27 bulbs because they were cheap (and that's all that was left), or
you've decided to use screw base oven bulbs to light your house because
they haven't been banned yet. Not a problem! There's several ways to deal
with this:
The difference between the U.S. Medium Screw (E26) base (left),
and the Australian/European E27 (right). They are interchangeable but the
U.S bulb may not always make contact in an E27 socket. Incidentally, the
bulb shown here is 12V 50W, as used on my solar/wind home lighting
plant.
Buy or make an adaptor. B22 to E27 adaptors are commonly available in Europe, and available on the UK eBay. You can also make one up yourself although it won't be as compact.
Simply connect an Edison Screw light socket to a bayonet plug via a short
length of flex. E27 light sockets are available from electrical wholesalers
under Clipsal part number 501ES. If you prefer a batten (surface mount)
socket, use a Clipsal 530ES. To connect to your existing bayonet socket,
you'll need the Clipsal 466 bayonet plug. You can also remove the base
of a burnt out B22 bulb and use that instead. If the Clipsal E27 sockets
are not to your liking, plenty of E26 sockets are available from the U.S
on the internet. What's the difference between E26 and E27 you may ask?
It's the length of the base. The European E27 base is slightly longer than
the U.S E26. What this means is that an Aussie or European bulb screwed
into a U.S socket will have more of the base exposed. If the possible shock
hazard worries you simply wrap the exposed part of the base with insulating
tape before screwing it in. Where U.S. bulbs are screwed into Australian/European
E27 sockets there is a chance that the bottom of the base will not make
contact. If so, simply bend the contact in the bottom of the socket up
slightly. If this isn't possible then add a slight lump of solder to the
bottom contact of the bulb base.
Change the light sockets to
E26 or E27. A difficulty that can arise here is where lampshades are used.
The skirt size on the Clipsal sockets is larger than the standard B22 socket,
so the hole in the centre of the lampshade has to be enlarged. U.S lamp
sockets do not have skirts. If purchasing new light fittings, it's worth
taking the Edison Screw alternative if you're only starting to hoard bulbs
now. Most of the world uses ES, and the remaining stock in Australia is
also largely also ES. It also allows ease of use with 25W oven bulbs.
Actually change the base. If
you're patient and careful this can be done. For this reason, do not throw
away burnt out light bulbs...they are a source of donor bases! The first
and easiest step is to get the base off a blown light bulb. After breaking
away the glass you'll need to chip and break away at most of the cement
inside the base. Also, remove the solder and remaining stem wires. Next,
you need to prepare the E27 bulb. Incidentally, if you find any E27's with
a loose base, don't glue it back on, convert it to B22. Getting the base
off a bulb is somewhat difficult. I haven't found anything that just dissolves
the cement. If you know of anything, please tell! The best option is to
carefully cut it with a fine hacksaw a few mm away from the glass. Hold
the base only when doing this, not the glass! Desolder the wires first
so when it comes free they won't get broken. Now, you'll have to connect
the wires to the bayonet base, possibly extending them. Glue the BC base
to what's left of the ES base with epoxy. Then solder the wires to the
BC contacts. If you've been lucky and had a bulb with a loose base to start
with, attaching the new B22 base is easier, and the completed job makes
it hard to tell anything was changed.
This bayonet plug and E27 socket allow you to make adaptors to use
screw base bulbs in bayonet sockets.
5. Getting the right
brightness. Your hoardings may not have
have left you with your preferred wattage lamps. It seems that 60W BC is
probably the most popular GLS lamp in Australia, probably followed by 100W.
So, these are the hardest to come by. Not to worry; we can use others to
obtain the required light output.
You need more light but have
only low wattage bulbs. Once upon a time you could get bayonet double adaptors.
These were primarily intended for running appliances off light sockets
before power points became commonplace in houses. They still turn up at
swap meets, garage sales etc. By using one of these you can install two
low wattage bulbs to bring up the light level. For example, a couple of
15W pilot lights could be used to replace one 25W bulb, and so on. Of course
you can make your own double (or triple, etc.) adaptor with a bayonet plug
and as many lamp sockets as required. This way, we can light a large room
with candle, fancy round, or oven bulbs. The catch to this scheme is where
the light fitting is enclosed and there isn't room for the extra bulbs
and sockets. However, incandescent lamps are an object of artistic beauty
and there is no shame in having them fully exposed.
You've only got cartons of 100W
bulbs or lots of 300W bulbs and don't want such brightness. This is easily
dealt with by using a dimmer or other voltage dropping device. Alternatively,
try connecting bulbs in series; not necessarily the same wattage either.
See what combinations of brightness you can come up using this scheme.
A quick and simple voltage reducer can be had by connecting an ordinary
rectifier diode in series with the bulb; this will drop the RMS voltage
down to 170V. However, flicker may be present dependent on the filament
thickness due to the lamp flickering at 50 times a second instead of 100.
A limitation with dimming bulbs is that the colour temperature of the lamp
is reduced and becomes much more red. If this doesn't bother you, go for
it.
6. Other voltage bulbs. It's obvious what the agenda
of government control is when one looks as the prohibition list and sees
that the banned bulbs are those which are rated for 220V and above. We
can clearly see the motive is to prevent sales of bulbs that will just
plug straight into Australian 240V light sockets and are thus of most convenience
for Australians who prefer to choose the light source in their private
homes. Although 220V bulbs are not the norm here, they will work but just
with a reduced life. Obviously, the clowns who came up with the law are
clever enough to have worked that one out.
What has not been banned
from sale or importation is lower voltage bulbs. And here we actually see
there's a lot of flexibility.
Low voltage GLS lamps. In Australia
it has been possible, and still is, to buy GLS bulbs in 12, 24,32, 50 and
120V with both B22 and E27 bases. These came about as a result of the prevalence
of home lighting plants in rural areas until the 1950's. They've also been
used in boats(12V), caravans(6 & 12V), trains (32V), telephone exchanges
(50V) and more recently with solar and wind lighting plants (12&24V).
With the closure of the ELMA factory in Newcastle, these lamps are now
imported from China, mainly by Crompton. Unfortunately, they are not cheap.
The 12V GLS lamps I use on my home lighting plant typically cost about
$7.00 each. However, they last an extremely long time. E26 GLS lamps in
12V are less than half the price from the U.S, and I imported a large supply
of them a few years ago when I set up my home lighting plant. The point
of this is to say that you can still use your existing light fittings with
these bulbs. Simply power the light fitting from a suitable transformer.
An option if you're serious about using these bulbs is to run two light
circuits in your house as I've done; one at the lower voltage and the original
240V circuit for fluorescent lamps.
120V bulbs. While you can buy
them here through electrical wholesalers, they are not cheap as I've mentioned
above. Much cheaper to buy from the U.S where they're common in supermarkets
like they used to be here. Keep in mind that they won't be available forever
but you'll have a bit longer to stock up on them. Use them in series pairs,
or off a transformer. Of course, when using in series, you must use ones
of the same wattage. Again, one could convert the house lighting circuit
to 120V fed from a transformer and change the light sockets to E26 types.
12V car/boat/caravan bulbs.
For the diehard incandescent lamp user, these are yet another option. Brake
lights and indicator bulbs are typically 21W. The bayonet base of these(SBC or B15)
is smaller(15mm) so it need not be removed if fitting a B22 base. Most
would use a transformer, but connecting 20 in series is an option. Keep
in mind that if doing this, the lamp sockets will need to be insulated
for 240V. Also, remember if one burns out, 240V will be present at the
socket terminals. The SBC double contact base used with caravan and boat
lamps is the same as that used for their 240V counterparts. Most 240V SBC
lamps are used in chandeliers and vanity lights (the lights around mirrors).
7. Extending lamp life. Having secured your precious
bulbs, you'll want them to last as long as possible. Typically, the lamp
life of a 240V light bulb is quoted at 1000 hours. It's also a known characteristic
that a slight reduction in voltage gives an exponential increase in life.
Also, reducing the switch on surge will extend lamp life.
These adaptors from Ring Grip all have a soft start feature and
are worth using for that purpose alone. Because they are not suitable for
CFL's they are now very cheap.
Use a dimmer, or other voltage
dropper. As an example, the two Australian made Crompton 40W bulbs in my
living room reading lamp have been in use since 1987. This lamp is plugged
into a dimmer which is never turned up past about 80%. The difference in
brightness is only discernable when making a comparison; the colour temperature
is not noticeably reduced. A diode used as a dimmer, described previously,
is effective and simple, providing flicker is not bothersome. One way to
remove flicker is to have two bulbs in the fitting; one fed on the positive
part of the mains cycle and the other fed on the negative. Although the
individual bulbs may still be seen to flicker, the combined light output
won't.
Look for higher voltage bulbs.
When bulbs were still manufactured here, you could buy them in 260V, even
from some hardware stores. I would get several years use of them with several
hours use a day. In fact, the glass would blacken well before the filaments
burnt out. Bunnings has been selling 255V bulbs made by Philips and there
may be some left.
Use higher wattage lamps with
a dimmer/dropper to give the same brightness as a low wattage bulb. As
mentioned previously, if you don't mind a reduction in colour temperature,
this is a good way to get long life. For example,if you normally use a
40W bulb in a light fitting, change it to a 60W and reduce the supply voltage
to get the same brightness. You'll get the same light but the bulb will
last so much longer. If colour temperature is of concern, use the next
highest wattage bulb to minimise the effect. A 300W bulb dimmed to give
40W of light will be much redder than a 60W bulb dimmed for the same amount
of light.
Surge suppression. Ring Grip
used to sell various adaptors to fit between a light bulb and bayonet socket
which would allow the bulb to be dimmed, used as an automatic night light,
or as a timer. The "programming" of the adaptor is done by switching the
light on and off in a certain pattern. Very convenient and they work well,
despite creating very bad RFI. The one thing in common is that all these
adaptors have a soft start feature; i.e. the RMS voltage to the bulb rises
gradually after switch on. Prior to the adaptors, Ring Grip sold light
bulbs with the circuitry inside the base. But, at a cost of $25 each they
didn't sell. So, when Bunnings started offloading them for about 10 cents
each, along with the adaptors, I bought a large quantity. I use one of
the 30 minute timer adaptors for my 25W B22 laundry light. As the light
is never needed for more than a few minutes, the timing function goes unnoticed,
but the soft start is always there. It is also possible to build a soft
start circuit, with several designs appearing in electronics magazines
over the years. They were particularly popular with projector lamps. For
the 300W GES base lamp in my garage, a resistor is in series with lamp
which then is shorted out by means of a 555 and a relay after a few seconds.
A suitable thermistor can be used for the same effect but these are much
harder to obtain.
Avoid vibration, especially
when the bulb is on. Lamp sockets with switches on them are best not used;
turn the lamp off with an in line switch or at the power point. Portable
lead lamps will give very short life to bulbs used in them; this is one
place I do recommend CFL's.
8. Repairing light bulbs. Providing the fuses haven't
blown or the filament hasn't broken in more than one place, it is usually
possible to get several more months out of a bulb. With lower voltage bulbs
the repair is even more effective; the number plate light bulb for my modern
car failed in 1997. Twelve years later it is still working after being
"repaired".
What has to be done is to
weld the two ends of the filament together. With low voltage bulbs this
is as simple as applying normal voltage and tapping on the bulb in the
right direction so the filament touches together. When the ends connect,
the surge current will weld them together in a crude sort of way.
With 240V bulbs because
the filament is long and thin, it's liable to burn out with the surge current.
So, the key to success here is to use a lower voltage; enough to weld but
not enough to blow. I've had pretty good success with around 100-150V.
Hold the bulb at the right angle so that then filament ends can be brought
together. Sometimes if the filament has sagged during the bulb's life there
isn't quite enough length. In this case, you need to free the longer portion
of filament from its nearest filament support. This can be done by tapping
the bulb at the right angle. This will give you a useful extra length of
filament and can sometimes help if a small portion of filament has broken
off altogether. Of course, with a shortened filament, it really should
be run at a lesser voltage.
Make sure the bulb is away
from any vibration as the filament is weakened not only by the join, but
overall by metal fatigue and the fact some of the filament has evaporated
over its life.
As an example of results
that can be obtained; I had a 60W no name bulb that lasted a year in a
table lamp. When it failed, I rejoined the filament and got another four
months out of it as my computer room light. By the time it failed again
the filament had broken in more than one place, and could not be repaired.
The glass was so black it was giving out about the same light as a 25W
bulb.
9. Halogen GLS bulbs. Philips and Woolworths Halogen GLS bulbs. While the Philips has a standard size envelope, the Woolworths is somewhat smaller. Its internal construction is different with what appears to be a ceramic mounting for the halogen bulb inside..
Of late these have reappeared for sale. I say "reappeared" because they came out around 2004 under the name of "Halolux Classic" and were made by Osram. The literature claimed that a 40W Halolux Classic bulb was equivalent to a 60W bulb of normal incandescent construction. Now, amongst much fan fare they have resurfaced again but this time with green/eco type logos on the packet and claims they use 30% less power. They are now available in a number of (strange) wattages with 28W and 42W being the easiest to get, and a pearl version is now available. I'm not sure if Osram has a patent on this design, but I have also seen this type of bulb marketed by Philips, Woolworths (under their "Essentials" brand), and Mirabella. So, it seems everyone has jumped on the bandwagon with this one. As well as GLS bulbs, there are candle and reflector types.
Prices seem to be from around $2.70 to $3.50 each. That's tolerable given a 2000hr life, after all ordinary incadescent bulbs with a 1000hr life were being sold for as much as $1.50.
And what of their performance? It's actually very good and in my opinion by far the best modern replacement. Although they are halogen, they don't give off that horrid intense white light like those 12V 50W downlights or car headlights. I've seen 2900K - 3000K quoted for colour temperatures. In fact, the light from the Philips 28W clear bulb appears to be exactly the same as an incandescent lamp. I suspect this is due to the larger length over which the filament is stretched in this lamp. Strangely, the 28W pearl bulb has the more conventional filament shape, but the pearl glass diffuses this so it is not significant. Being incandescent, these would not suffer from operating from 240V rms square waves or DC. My only concern is UV radiation. I would guess this is probably not worth worrying about as there's the quartz bulb enclosing the filament plus the normal glass bulb. Also the fact that the filament appears to operate at a lower temperature would help. So, these would be the best thing to use if you can't get any incandescent lamps. My observations indicate these are very popular bulbs and people are finally rebelling against the hideous CFL's by purchasing these instead.
Not exactly new technology, I bought this bulb ca. 2005. Note the absence of any greenie buzz words on the packaging; instead these bulbs were being promoted for their longer life..
For those not familiar with different kinds of light source, it is important to realise that halogen lamps are in fact incandescent lamps. The difference, in simple terms, is the filament can burn at a higher temperature because the halogen gas atmosphere causes evaporated filament particles to settle back on the filament and not on the glass. As a result the filament doesn't get thinner and weaker as quickly as an ordinary lamp, and the bulb doesn't blacken over time. Quartz is used for these bulbs because ordinary glass would melt at the higher operating temperature. The higher temperature operation is also a source of UV light which is not a good thing, but ordinary glass filters most of this out. If the outer shell of a halogen GLS bulb was broken it would continue to work, but the UV output would be higher. As a result of these bulbs being incandescent we shouldn't expect these bulbs to be around for long, due to the light coming from a politically incorrect filament, but there should be a few years to hoard them.
Unfortunately, they appear to still fall short of future proposed MEPS. Words like "Eco" and "Energy Saver" and green coloured areas on the packaging of these bulbs should however subdue or delay the attacks from the eco fascists against this kind of bulb.
Sylvania's Halogen GLS bulbs. Interestingly only a 20% power saving is shown compared to Osram's claim of 30%.